Double Cone Blender

Double Cone Blender

Double Cone Blender Machine

Double Cone Blender Machine Aaradhya Enterprise is a prominent Double Cone Blender Manufacturer in Ahmedabad specializing in Multi-Column Blending for fragile granules. As a reliable Powder Mixer Supplier near me we provide machines based on an efficient Double Cone Blender Working Principle that prevents material attrition while ensuring a homogenous mix. Being a leading Chemical Equipment Manufacturer in Gujarat we utilize robust SS 304 and 316 construction to meet strict regulatory standards. As an experienced Vacuum Double Cone Blender Exporter we offer high-performance units at the most affordable Stainless Steel Double Cone Blender Latest Price in the industry.

CapacityUp to 100 Kg
ApplicationsPharmaceuticals, food processing, chemicals
Uniform mixing
Easy loading & unloading
Low power consumption
Smooth operation
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Double Cone Blenders

Our Double Cone Blenders are precision-engineered for the highly sensitive and uniform blending of dry powders and granules. Designed specifically for the pharmaceutical, food, and chemical sectors, these blenders ensure a gentle yet thorough mixing action that maintains the delicate structural integrity of your materials.

  • Homogeneous Tumbling Technology: Featuring a unique double-cone geometry that eliminates “dead spots,” ensuring 100% uniform blending through a natural tumbling motion and multi-dimensional mixing.

  • Gentle Material Handling: Optimized for fragile granules and abrasive materials, the slow-speed tumbling action prevents particle size reduction and minimizes heat generation during the blending cycle.

  • cGMP & Safety Compliant: Constructed from premium SS 316L with a mirror-polished internal finish (Ra < 0.4) for contamination-free processing and easy validation. Equipped with safety railings and limit-switch-protected guards.

  • Optimized Throughput & Discharge: Designed with a wide charging port and a butterfly valve for rapid, dust-free discharge, minimizing downtime and maximizing your facility’s operational ROI.

Double Cone Blenders FAQs

The Double Cone Blender is primarily used for the dry blending of free-flowing solids (powders and granules). It is the preferred choice for industries like pharmaceuticals and food where uniform mixing is required without damaging the shape or size of the particles.

  • It works on the principle of Tumbling. As the double-cone shaped vessel rotates 360 degrees, the material inside constantly shifts, folds, and tumbles from one end to the other. This ensures a homogeneous mix within 10 to 20 minutes.

No. Unlike high-shear mixers (like the RMG), the Double Cone Blender is very gentle. It has no moving blades inside the vessel, so there is very little friction or heat generation, making it ideal for fragile materials.

Our design features a specific conical angle that ensures 100% of the material stays in motion. This geometry eliminates stagnant areas or "dead spots," ensuring every part of the batch is mixed equally.

Safety is a priority. We provide:

  • Protective Railing/Fencing: A physical barrier around the rotating unit.

  • Interlocking Sensors: The blender will not start unless the safety guard is closed.

  • Emergency Stop: A prominent button to halt the machine instantly.

The machine is equipped with a Butterfly Valve at the bottom cone. Once the mixing cycle is complete, the vessel is positioned vertically, and the valve is opened for a fast, dust-free discharge into a bin or container.

Yes. We offer an optional VFD (Variable Frequency Drive) which allows you to adjust the RPM of the blender based on the sensitivity and density of your specific material.

For pharmaceutical and food applications, we use SS 316 or SS 316L for all contact parts to ensure zero contamination. The non-contact parts and support structures are made from SS 304.

The footprint depends on the capacity (Liters). However, since the vessel rotates, you need to account for the "Swing Diameter" of the cones. We provide a detailed layout plan based on the model you choose (20L to 3000L).

Technical Specifications

SpecificationDetails
Working Capacity20 Liters to 3000 Liters (Custom Models Available)
Machine TypeIndustrial Double Cone Blender (Tumbling Type)
Material of ConstructionContact: SS 316 / 316L; Non-contact: SS 304
Blending Speed5 to 25 RPM (VFD controlled for variable speed)
Drive SystemHeavy-duty Gearbox with Energy Efficient Motor
Control SystemPLC-based with HMI Touchscreen (FLP or Non-FLP)
Discharge ValveButterfly Valve (Manual or Pneumatic)
Charging PortWide opening with Silicone Gasket & SS Cover
Internal FinishMirror Polish (< 0.4 Ra) for zero material hang-up
Safety ComplianceProtective Fencing with Interlock Sensors & Emergency Stop

Versatile Applications Across Industries

Our Double Cone Blenders are the industry standard for achieving highly uniform, gentle blending of dry powders and granules. Engineered to eliminate material degradation, our systems are widely utilized across these key sectors:

Pharmaceutical & Healthcare

Pharmaceutical & Healthcare

From cough syrups to IV fluids, our machines offer aseptic filling environments and easy-to-clean components that comply with strict health regulations.

Food & Beverage

Food & Beverage

Efficiently bottle juices, dairy products, sauces, and edible oils. Our food-grade contact parts ensure no contamination and prolonged shelf life.

Cosmetics & Personal Care

Cosmetics & Personal Care

High-viscosity filling for shampoos, lotions, creams, and perfumes with quick changeover parts for different bottle aesthetics.

Agrochemical & Pesticide

Agrochemical & Pesticide

Robust machinery for chemical filling, sealing, and secure packaging.
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