RMG (Rapid Mixer Granulator)
RMG (Rapid Mixer Granulator) Manufacturer
Aaradhya Enterprise is a premier RMG Rapid Mixer Granulator Manufacturer in Ahmedabad, specializing in high-performance High Shear Mixer Granulators for the pharmaceutical industry. Our RMG Machine is specifically designed for efficient Wet Granulation, ensuring uniform mixing and high-quality granule formation. As a prominent Rapid Mixer Granulator Supplier in India and exporter, we offer SS 316 Rapid Mixer Granulators that strictly adhere to cGMP standards. Whether you need an RMG 25 Liter to 600 Liter capacity, our Pharmaceutical RMG is built to reduce processing time and improve yield. If you are searching for an Automatic Rapid Mixer Granulator near me, our High Speed RMG Machine with PLC Control is the perfect choice for tablet section production. We offer a transparent RMG Machine Price in Ahmedabad, making us the go-to partner for robust and reliable Powder Mixing and Granulation equipment.
| Accuracy | ±0.5% Mixing precision with high-shear technology |
|---|---|
| Applications | Chemical Powders, Agrochemicals, Cosmetics, Food Supplements, and Detergents. |
- Intensive Mixing
- Granule Consistency
- Industrial Durability
High-Shear Rapid Mixer Granulators (RMG)
Our Rapid Mixer Granulators are engineered for high-precision wet granulation, ensuring uniform granule formation and superior mixing consistency. Designed for the pharmaceutical and chemical sectors, these machines deliver high-speed performance while maintaining the structural integrity of your materials.
Homogeneous Mixing Technology: Equipped with advanced dual-speed impellers and high-speed choppers to achieve perfect binder distribution and consistent granule size in minutes.
Intelligent Process Control: Integrated PLC-based automation monitors critical parameters like mixing time, impeller load, and temperature to ensure batch-to-batch repeatability.
cGMP & Safety Compliant: Constructed from premium SS 316L with airtight seals and mirror-polished finishes to meet the most rigorous global hygiene and regulatory standards.
Optimized Throughput: Engineered for rapid discharge and easy-to-clean (WIP/CIP compatible) designs, minimizing downtime between batches and maximizing your production ROI.
Technical Specifications of RMG (Repid mixer granular)
| Specification | Details |
| Working Capacity | 5 Liters to 600 Liters (Standard & Custom models) |
| Material of Construction | Contact: SS 316 / 316L; Non-contact: SS 304 |
| Impeller Design | Dual-speed or VFD-controlled (Variable Frequency Drive) |
| Chopper Design | High-shear blades (up to 3000 RPM) |
| Control System | PLC-based with HMI Touchscreen Interface |
| Lid Operation | Manual counter-balanced or Pneumatic lifting |
| Seal Mechanism | Dual Air-purge and Teflon seals |
| Safety Compliance | Emergency Stop, Interlocking Sensors, Flame-proof (Optional) |
Versatile Applications Across Industries
FAQ's of RMG (Repid mixer granular)
What is the primary function of a Rapid Mixer Granulator (RMG)?
The RMG is designed for the high-speed blending of dry powders followed by wet granulation. It transforms fine powders into uniform, dense granules by adding a liquid binder, which is essential for producing high-quality tablets and capsules.
How does the RMG differ from a Planetary Mixer?
While a Planetary Mixer is better suited for wet mixing of thick pastes, the RMG uses High Shear forces. It is much faster (usually 4–5 times faster) and produces more uniform, spherical granules with better flow properties, which are critical for high-speed tablet compression.
What role do the Impeller and Chopper play?
Impeller: Located at the bottom, it mixes the dry powder and distributes the binder solution evenly by creating a whirling, tumbling motion.
Chopper: Mounted on the side of the bowl, it rotates at very high speeds (up to 3000 RPM) to break down large lumps (agglomerates) into smaller, uniform granules.
Is the machine compliant with industry standards?
Yes. Our RMGs are cGMP (current Good Manufacturing Practice) compliant. They are constructed with SS 316L for all contact parts, feature mirror-polished internal surfaces for easy cleaning, and include advanced air-purge sealing to prevent cross-contamination.
How is the granulation end-point determined?
The end-point is typically determined by monitoring the Ampere (Amp) Load on the HMI or by the "Squeeze Test." Modern automated RMGs allow you to set a specific time or energy consumption limit in the PLC to ensure batch-to-batch consistency.
Can the RMG handle hazardous or explosive materials?
Yes, we offer optional Flame-proof (Ex-proof) configurations. These include explosion-proof motors, specialized electrical conduits, and anti-static features specifically designed for handling volatile chemical or solvent-based granulations.
How much time does a typical batch take?
Dry Mixing: 3 to 5 minutes.
Wet Mixing/Granulation: 5 to 10 minutes.
Total cycle time varies based on material density and binder type, but most industrial batches are completed within 15–20 minutes.
What safety features are included?
Our machines include several safety interlocks:
Lid Interlock: The motor will not start if the lid is open.
Discharge Valve Lock: Prevents opening during high-speed mixing.
Emergency Stop: Instant power cut-off button.
Air Pressure Switch: Ensures the air-purge seals are active before operation starts.
What capacities are available?
We offer a range of sizes to suit different needs:
Lab/R&D Models: 5L to 25L.
Pilot Scale: 50L to 150L.
Commercial Production: 250L up to 1000L+.
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